#5795: Digging Harbors with Nuclear Bombs: Project Plowshare

From Sedan's 104-kiloton crater to a plan for 520 bombs in the Negev — how the atomic age tried to become civil engineering.

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Project Plowshare was established in June 1957 under the Atoms for Peace umbrella and ran until 1975 — thirty-five devices, twenty-seven tests, and a name borrowed from Isaiah's prophecy about beating swords into plowshares. The enabling discovery was Rainier in September 1957, the first fully contained underground test, which proved you could trap most of the fallout underground. Once that was demonstrated, nuclear excavation looked like an engineering problem rather than a contamination one.

The proposals were specific and startling. A 160-mile canal through the Negev Desert cut with 520 two-megaton bombs, estimated at $575 million in 1963. Project Carryall, twenty-two nuclear explosions to cut a roadcut through the Bristol Mountains for Interstate 40. Chariot, an artificial harbor at Cape Thompson, Alaska, walked down from 2.4 megatons to a 280-kiloton demonstration before being shelved — never fired. A Livermore memo put the Negev cost on paper; Carryall made it into actual engineering alignment studies.

Then came the tests. Gnome in December 1961 was meant to be self-sealing in salt; it vented radioactive steam over the press gallery. Sedan in July 1962 displaced twelve million short tons of earth, left a crater 320 feet deep and 1,280 feet across, and contaminated more Americans than any other single test — over thirteen million people exposed, with the highest iodine-131 concentrations landing in Iowa and South Dakota, not Nevada. Gasbuggy technically worked, fracturing rock and boosting gas flow, but the gas came up contaminated with tritium and no utility would buy it. Rulison cost about $11 million and yielded at most $1.5 million of inferior gas. Rio Blanco's three devices failed to connect, and the gas carried unacceptable strontium-90.

The economics never closed. By 1974, roughly $82 million had gone into the gas-stimulation tests, with even twenty-five years of production projected to recover only 15–40 percent of the investment. Meanwhile conventional hydraulic fracturing got cheap and effective, outcompeting the nuclear option outright. The AEC's own final report admitted the concept "tends to appall people." Historians split on what killed it — Michael Payne points to post-Cuban Missile Crisis distrust of the word "peaceful" attached to "nuclear," while Benjamin Sovacool argues the radioactive product itself was fatal. Both hold. Chariot's defeat, credited as one of the first government projects stopped on purely ecological grounds, fed into Native political organizing that led to the Alaska Native Claims Settlement Act in 1971.

Sources

What the research for this episode read before the script was written. Primary sources first.

  1. DOE/OSTI, Plowshare Program Executive Summary (PDF) primary
  2. LLNL, The Plowshare Program primary
  3. LLNL, The Sedan Event (Project Plowshare) primary
  4. DOE, Plowshare and Vela Uniform Fact Sheet (PDF) primary
  5. DOE, Chariot Alaska Site Fact Sheet (PDF) primary
  6. Wikipedia, Project Plowshare
  7. Wikipedia, Sedan (nuclear test) (nuclear_test)
  8. Wikipedia, Project Chariot
  9. Wikipedia, Nuclear Explosions for the National Economy
  10. Science History Institute, Patrick H. Shea, We're Going to Work Miracles (Sept 19, 2024)
  11. World Nuclear Association, Peaceful Nuclear Explosions (updated Aug 18, 2026; archived)
  12. Nordyke, M.D., The Soviet Program for Peaceful Uses of Nuclear Explosions, LLNL UCRL-ID-124410 Rev 2 (Sept 2000)

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The episode's record — date, duration, models, sources — with the full transcript

#5795: Digging Harbors with Nuclear Bombs: Project Plowshare

Corn
What if you could dig a harbor with a bomb?
Herman
That is not a rhetorical question, is it.
Corn
It is not. That was a United States government program. Operation Plowshare. Daniel wants the other side of the atomic age this time. We have spent a lot of episodes on the yield, on the fallout, on the deterrent. He wants the version where the same device is pointed at a mountain and the mountain is the problem.
Herman
The sword into the plowshare.
Corn
Literally that. That is where the name comes from. He wants the origins, the optimism, the actual detonations, Sedan in particular, and then the collapse. Why it died, whether it was ever really competitive with a man and a bulldozer, and what the Soviets were doing while we were doing it.
Herman
And he wants the human ledger kept. The exposure.
Corn
He does. He is explicit about that. So let us start with the pitch, because in the nineteen fifties this was not a joke. It was a budget line.
Herman
Project Plowshare is established June nineteen fifty-seven, under the Atoms for Peace umbrella. It runs to nineteen seventy-five. Thirty-five devices, twenty-seven tests. The name is Isaiah. Beat their swords into plowshares.
Corn
Which is a beautiful thing to put on a program that detonates things.
Herman
It is, and it was chosen deliberately. The actual enabling discovery is Rainier. September nineteenth, fifty-seven. First fully contained underground test, one point seven kilotons. Before Rainier, every test put fallout into the atmosphere. Rainier proves you can bury the thing and trap almost all of it. And once you can trap it, suddenly nuclear excavation looks like an engineering problem instead of a contamination problem.
Corn
That is the hinge.
Herman
That is the whole hinge. Every proposal for the next eighteen years sits on the back of that one shot.
Corn
And the origin is not as clean as the name suggests.
Herman
No. Lewis Strauss, who chaired the Atomic Energy Commission, said the point of Plowshare was to highlight the peaceful applications and thereby create a climate of world opinion more favorable to weapons development and tests.
Corn
So the plowshare was partly a shield for the sword.
Herman
Partly. Not entirely. There were people in the program who believed this was the future of civil engineering. Teller was one of them. Edward Teller, who ran Livermore, was the loudest champion the program ever had. His line was, if your mountain is not in the right place, drop us a card.
Corn
That is a very confident sentence from a man who never had to live next to the mountain.
Herman
He also said the discussion about fallout had produced exaggerated and unwarranted fears, and that even small quantities of radioactivity not themselves harmful were being viewed with alarm. He said that in sixty-three.
Corn
After Sedan.
Herman
After Sedan, yes.
Corn
And the proposals got specific. Very specific. Let us talk about what they actually wanted to build.
Herman
The headline application was excavation, and the headline excavation was a canal. Widening Panama was one strand. A sea-level waterway across Nicaragua was another. The one that gets quoted is the Negev.
Corn
Israel.
Herman
A hundred and sixty miles through the Negev Desert, cut with five hundred and twenty two-megaton bombs. Estimated at five hundred and seventy-five million dollars in sixty-three.
Corn
Which is what, five billion now.
Herman
Roughly, yes.
Corn
Five hundred and twenty bombs. Say that again to yourself.
Herman
And it was not a bar napkin. There is a Livermore memo. The cost estimate is on paper.
Corn
There is also Carryall.
Herman
Project Carryall, sixty-three. Twenty-two nuclear explosions to cut a roadcut through the Bristol Mountains in the Mojave, for Interstate forty and a Santa Fe rail line. This is the one that shows you the proposals were not think-tank fantasy. This got into actual engineering plans, into the alignment studies.
Corn
And then it did not happen.
Herman
It was cut from the budget in sixty-five. Quietly.
Corn
The most American sentence available. Cut from the budget.
Herman
Then there is Chariot. An artificial harbor at Cape Thompson, Alaska. Chained thermonuclear devices. Initially two point four megatons total for the whole thing. Then it gets walked down to four hundred and eighty kilotons, then to a two hundred and eighty kiloton demonstration shot.
Corn
The pattern there is interesting. Every time someone actually looks at the site, the number shrinks.
Herman
Every time. Teller on Chariot: if Chariot is successful, we will have the knowledge and experience for creating a harbor wherever one is needed. Its size and shape can be tailored to the local requirements.
Corn
A harbor wherever one is needed. That is the whole promise in eight words. Any coastline becomes a build site.
Herman
And underneath the excavation headline there is a whole second program, which is underground work. Gas stimulation. Oil shale retorting. In-situ copper leaching. Underground cavities for storage. Geothermal. They even looked at using devices for space propulsion, which is Orion.
Corn
So it is not one idea. It is a portfolio.
Herman
It is a portfolio, and part of why it survived so long is that there was always another application to write a memo about.
Corn
There is a line from Isidor Rabi I want to get to, but let us do the tests first, because the tests are where this stops being a proposal.
Herman
Gnome. December tenth, sixty-one. Carlsbad, New Mexico. Three point one kilotons. The plan was a self-sealing shot. You detonate in the salt, the salt closes behind the device, everything stays down.
Corn
And?
Herman
It vented. Radioactive steam came up and drifted over the press gallery. They had invited the press.
Corn
To watch it not vent.
Herman
And after the test, the crews went down and found a cavity in the melted salt with stalactites hanging from the ceiling, still above sixty degrees Celsius. Weeks later.
Corn
The rock melted and then it grew decorations.
Herman
It grew decorations, yes.
Corn
Sedan. July sixth, sixty-two. This is the one Daniel asked for by name.
Herman
Sedan is the centerpiece. A hundred and four kilotons, buried a hundred and ninety-four meters down in alluvium. It is a cratering shot. The point is not containment. The point is to move earth.
Corn
How much earth.
Herman
Twelve million short tons displaced. The crater is three hundred and twenty feet deep and twelve hundred and eighty feet across. The seismic signal was the equivalent of a four point seven five on the Richter scale.
Corn
For reference, people in Las Vegas felt that.
Herman
People felt it. And the radiation on the crater lip one hour after the burst was five hundred roentgen per hour. Twenty-seven days later it had fallen to five hundred milliroentgen per hour.
Corn
A thousandfold drop and still a number you do not want to stand in.
Herman
Correct.
Corn
And the fallout.
Herman
Sedan contaminated more Americans than any other single test. Over thirteen million people exposed. Eight hundred and eighty thousand curies of iodine one thirty-one released. The highest concentrations were not in Nevada. They were in Iowa and South Dakota.
Corn
The wind decides who gets it.
Herman
The wind decides. That is the part the program never solved.
Corn
And Gnome was supposed to be the contained one.
Herman
Gnome was supposed to be the contained one. It was three kt against Sedan's hundred and four, and it still vented.
Corn
Then the gas tests, which are the part where the economics actually get their hands on the idea.
Herman
Gasbuggy, December tenth, sixty-seven. Twenty-nine kilotons. This is the first joint government-industry shot for gas stimulation, and technically it works. It fractures the rock. Gas flow goes up.
Corn
That sounds like a success.
Herman
The gas comes up contaminated with tritium. You cannot sell it. No utility will take it.
Corn
So it worked and the product was unsellable.
Herman
That is exactly the position. Rulison, September tenth, sixty-nine, forty-three kilotons. The National Science Foundation looked at it afterward and found it cost about eleven million dollars and yielded at most one and a half million dollars of gas. And the gas was inferior to what you got conventionally.
Corn
And radioactive. Rio Blanco.
Herman
May seventeenth, seventy-three. Three thirty-three kiloton devices fired together near Rifle, Colorado. The design assumes the three cavities will connect and you get one big fractured chimney to draw from.
Corn
They did not connect.
Herman
And the gas contained strontium ninety at levels nobody would accept.
Corn
So the experiments happened. Some of them worked technically. But that is not the same as working. Let us talk about why this all fell apart.
Herman
The economics were never there, and I want to be precise about that, because the easy story is that the hippies killed it. Look at the gas-stimulation line alone. By seventy-four, about eighty-two million dollars had gone into those three tests. The estimate was that even twenty-five years of production would recover somewhere between fifteen and forty percent of the investment.
Corn
Fifteen to forty, on the optimistic end.
Herman
That is not a close call. That is a program losing money at its best-case projection.
Corn
And while they were doing that, something boring happened.
Herman
Conventional hydrofracturing got good. Hydraulic fracturing, no nuclear device, a fraction of the cost, none of the radiation. The nuclear option was not just killed by opposition. It was outcompeted. That matters, because it means Plowshare did not die of one wound.
Corn
The AEC's own final report said something close to that.
Herman
It said Plowshare was a program that started with great expectations and high hopes, and it said the whole concept tends to appall people. That is the agency's own language in its own report.
Corn
Appall. On the cover.
Herman
In the report. And there is a nice arc in the press. Time magazine cheered it in sixty-one as a hopeful dream. By seventy-three, same magazine, it is Project Dubious.
Corn
Twelve years from hopeful dream to Project Dubious.
Herman
And here is the paradox at the center of it, the one I find interesting. For Plowshare to be acceptable, the devices have to be clean. Fusion-heavy, minimal fission fallout. The whole case rests on the bomb being tidy. And the tests that were meant to demonstrate tidiness, Sedan and Gnome, produced the worst contamination in the program's history.
Corn
The demonstration of cleanliness was the dirtiest thing they did.
Herman
Yes. The technology that was going to make it acceptable is what made it unacceptable. You cannot separate those.
Corn
Then there is the public turn.
Herman
There are two readings. The historian Michael Payne argues the shift in public attitudes after the Cuban Missile Crisis did most of the work. People stopped trusting the word peaceful attached to the word nuclear. Benjamin Sovacool's argument is that the radioactive product itself was the fatal flaw. Honestly, both are true and they reinforce each other.
Corn
Then Chariot, which gets stopped before it is ever fired.
Herman
Chariot never detonates. It is walked down from two point four megatons to a demonstration and then shelved in sixty-two. And that defeat matters beyond Alaska, because it is credited as one of the first government projects stopped on purely ecological grounds.
Corn
That is a real precedent.
Herman
It is a precedent, and it connects to something bigger. The organizing that stopped Chariot fed into Native political organization that led to the Alaska Native Claims Settlement Act in seventy-one.
Corn
Celia Hunter, from the Alaska Conservation Society, said it well.
Herman
She said they thought they could push everybody around and they suddenly discovered they were up against an informed citizenry.
Corn
That sentence is the tombstone of the program, honestly. Not the radiation. The citizenry.
Herman
There is also the canal study. December first, seventy, the Atlantic-Pacific Interoceanic Canal Study Commission puts out its final report and advises against basing U.S. canal policy on nuclear excavation.
Corn
So the flagship application, the reason the program existed in the public imagination, gets formally advised against by its own commission.
Herman
And now the Soviets, because Daniel asked and because the comparison is unfair to us in one direction and worse in another.
Corn
Go.
Herman
Their program is called Nuclear Explosions for the National Economy. Sixty-five to eighty-nine. Over a hundred and twenty tests. Larger, longer, more diverse than Plowshare ever was.
Corn
Chagan.
Herman
January fifteenth, sixty-five. A hundred and forty kilotons. The largest peaceful nuclear explosion ever fired. It creates an artificial reservoir in Kazakhstan. The problem is about twenty percent of the radioactive products escape. They get detected over Japan.
Corn
Which is a problem because of the treaty.
Herman
A partial test ban problem. The U.S. formally complained that Chagan violated the Partial Test Ban Treaty. That is a government complaining about fallout from another government's civil-engineering project.
Corn
And the reservoir itself.
Herman
They called it Lake Chagan. It is still there.
Corn
Then the one that actually worked.
Herman
Urtabulak, sixty-six. A gas well had been burning for nearly three years. They drill down and offset, they set a thirty kiloton charge, they fire it, and the collapse pinches the wellbore shut. The fire goes out. That is the first of five such attempts, and all but one were fully successful. No radioactivity above background detected.
Corn
That is a genuine engineering win.
Herman
It is. And it is the one that keeps coming back. During the Deepwater Horizon spill in twenty-ten, the Urtabulak technique was cited publicly as a possible precedent for stopping a runaway well.
Corn
Which tells you what the honest rump of this idea looks like. A very carefully placed explosion to close a hole that is already a disaster.
Herman
And the Soviet ledger has its own disasters, which they did not advertise. Kraton-3 in seventy-eight in Yakutia leaves plutonium pollution in drinking water. Globus-1 in seventy-one creates a radioactive hotspot two kilometers wide in populated European Russia.
Corn
So the argument that the Soviets did it cleaner does not survive contact with the file.
Herman
It does not survive at all. They did it bigger, and they did it with less scrutiny, which is not the same as doing it safely.
Corn
The legal end.
Herman
The Peaceful Nuclear Explosions Treaty between the U.S. and the USSR, signed seventy-six, in force ninety. Caps a single explosion at a hundred and fifty kilotons and a group at fifteen hundred kilotons aggregate. And the Comprehensive Test Ban Treaty, when it enters into force, bans peaceful nuclear explosions outright. No country has fired one since eighty-nine.
Corn
And then there is the strangest footnote in the whole story.
Herman
Sedan, Sudan.
Herman
In two thousand five there was congressional testimony, and a transcript mis-transcribed Sedan as Sudan. The Sudanese government read it and formally demanded an investigation into U.S. nuclear testing causing cancer in Sudan.
Corn
A typo became a diplomatic incident. Okay. So where does that leave us? The one thing Plowshare actually accomplished that still matters.
Herman
It is not a crater and it is not a canal. It is that the only defensible application turned out to be the one that stops a catastrophe rather than the one that builds something. Extinguish the fire, seal the well, walk away.
Corn
And they got there by trying to build a harbor wherever one was needed.
Herman
And getting a hole people pay to look at. The Sedan crater is the largest human-made crater in the United States. It went on the National Register of Historic Places in ninety-four. Ten thousand people a year go stand at the rim.
Corn
The most successful thing the program ever built was a hole people pay to look at.
Herman
That is where the money ended up, yes. Let me add one thing on the exposure, because Daniel asked and it deserves to sit here rather than in a footnote. Sedan's fallout went over thirteen million people, and the heaviest deposition was in Iowa and South Dakota, not Nevada. The people most exposed were people who had no part in the decision and no way to know. That is not a side effect. That is the thing.
Corn
The program's own numbers did not kill it as fast as the people reading them.
Herman
Correct.
Corn
Which is the part that has aged best. The engineers had the arithmetic. The public had the arithmetic too, eventually.
Hilbert
That all tracks.
Hilbert
But it was never the radiation that killed the project I was near. It was the scale. They wanted to move mountains. You do not move mountains. You move a marina. You move a boat ramp. You move a very small amount of dirt and you call it a day.
Corn
You were near something like this?
Hilbert
I still have the study. A nuclear-excavated marina on a lake I am not going to name. Late two thousands work, but the study was a reprint from the sixties, feasibility, and I kept a copy because the cost estimate was the funniest thing I have ever read in a bound document.
Herman
What did it say?
Hilbert
Fourteen dollars and a ham sandwich.
Corn
Say that again.
Hilbert
Fourteen dollars and a ham sandwich. The sandwich was itemized.
Corn
Of course it was.
Hilbert
Three dentists and a man who sold above-ground pools commissioned it. That was the consortium. The dentists were the money. The pool man was the vision.
Herman
What happened to it?
Hilbert
The pool man insisted on a dry run with conventional explosives before they committed to anything. And the dry run drained the lake.
Corn
The dry run drained the lake.
Herman
Did they refill it?
Hilbert
No.
Herman
It is still dry?
Hilbert
There is a very nice marina there. Very dry. Very radioactive-free. Nobody uses it.
Corn
So the only Plowshare project that ever actually got built was a marina with no water.
Hilbert
Correct.
Hilbert
Fourteen dollars and a ham sandwich, Corn. The sandwich was the line item that got the study read.
Corn
Noted.
Herman
I want to sit with the one throwaway in there. A marina is a small excavation. That is Hilbert's actual point under the joke, whether he meant it or not.
Corn
That is the closure of the whole episode. They proposed the largest holes ever dug by humans, and the one thing anybody actually needed was a boat ramp.
Herman
The scale was the pitch. If you only move a boat ramp's worth of dirt, nobody funds a program, nobody writes a feasibility study, nobody gets a headline. So the ambition was load-bearing. It had to be a canyon or it was not worth doing.
Corn
The one legitimate remaining use is still a small hole. A thirty kiloton charge to pinch a wellbore shut. Not a hundred and sixty miles of canal. A hole the size of the problem.
Herman
And that is real. It worked five times. It is the only piece of this that survives contact with a modern engineer.
Corn
So the question sitting under the whole episode is whether there is any scenario left where a nuclear explosion is the least bad option. Extinguish the well. Seal the breach. The treaty that would ban it has not entered into force, and no one has fired one since eighty-nine.
Herman
I do not know that anyone will. I do know we have not had to, and that is not the same as never will.
Corn
Which is the shape of the whole program, honestly. A failure to imagine what the public would accept. The atomic age promised to reshape the landscape, and the public looked at the landscape and decided it was fine.
Herman
That is the part I keep turning over. They were not wrong about the physics. Sedan made exactly the crater they said it would make. They were wrong about the country.
Corn
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Corn
This has been My Weird Prompts.
Herman
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Corn
We will be back soon.

This episode was generated with AI assistance. Hosts Herman and Corn are AI personalities.