Episode #301

AI and the Border: How Millions of Parcels are Scanned

Ever wonder how customs scans 350,000 packages a day? Discover the AI and X-ray tech managing the global avalanche of parcels.

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In a world where digital storefronts like AliExpress and Amazon have turned international shipping into a daily occurrence for the average household, the sheer volume of parcels crossing borders is staggering. In a recent discussion, hosts Herman and Corn delved into the complex, high-tech world of modern customs processing. Using Israel as a primary case study—a country that saw over 75 million packages enter in 2024—they explored how technology is the only thing preventing global commerce from grinding to a halt.

The Surge in Global Logistics

The conversation began with a look at the changing landscape of consumer behavior. Herman noted that in Israel, the doubling of the value-added tax (VAT) exemption threshold from $75 to $150 has triggered a massive surge in package volume. This policy shift, intended to lower the cost of living, has placed an immense burden on customs authorities. With facilities like the Israel Post sorting center in Modiin handling upwards of 350,000 items a day, the traditional method of manual inspection is no longer viable.

Pre-Arrival: The Digital Paper Trail

Herman explained that the inspection process actually begins long before a package physically arrives. This is achieved through "Intelligent Document Processing." As soon as a transaction occurs on a platform like AliExpress, a digital footprint is generated. AI models analyze these digital manifests to look for inconsistencies. If a package’s weight doesn’t match its description—for instance, a "plastic toy" weighing five kilograms—the system flags it for inspection before it even leaves its country of origin. This data-centric approach allows customs to focus their physical resources on high-risk shipments rather than wasting time on legitimate goods.

The Physics of the Scan: X-Rays and CT Tech

When parcels do arrive, they are subjected to hardware that sounds more like it belongs in a hospital than a warehouse. Herman described the use of dual-energy X-ray systems and industrial-scale Computed Tomography (CT) scanners. Unlike basic X-rays, dual-energy systems use two radiation spectrums to identify the atomic density of materials. This allows the machine to distinguish between organic materials (like drugs or food) and inorganic materials (like metal or plastic).

Furthermore, CT scanners create full 3D images of packages at a rate of thousands per hour. These images are processed by machine vision software, such as the iCMORE system, which is trained to recognize the specific internal structures of prohibited items. Whether it is a lithium battery (a fire hazard) or a specific type of circuit board, the AI can "see" the contents with superhuman precision.

The "Illegal" Doorbell and Radio Frequencies

A central anecdote in the discussion involved a housemate named Daniel, who had a wireless doorbell confiscated by customs. This served as a prime example of how strict local regulations can clash with global manufacturing. Herman explained that Israel’s Ministry of Communications is highly protective of the radio spectrum. Many devices manufactured for other markets broadcast on frequencies reserved for the military or cellular providers.

Even though the AI might recognize a device as a "doorbell," it is also trained to identify the specific electronic signatures of transmitters that operate on forbidden bands. This highlights a critical reality of modern shipping: even as regulations for common items are relaxed to facilitate trade, the technical enforcement of those rules is becoming more automated and uncompromising.

Risk Scoring and Valuation Fraud

Beyond security, customs tech is heavily involved in revenue protection. Herman and Corn discussed "risk scoring algorithms," where every package is assigned a score based on the sender's reputation, the accuracy of the documentation, and the results of the X-ray scan.

A major focus in 2026 is the detection of "de minimis fraud"—the practice of undervaluing goods to stay under the tax threshold. AI now cross-references X-ray silhouettes with a global database of products and prices. If the scanner detects a high-end graphics card but the manifest lists it as a $20 cooling fan, the system automatically flags it for a valuation check.

The Future: Electronic Noses and Exception Managers

As the technology evolves, the role of the human customs officer is shifting. Herman suggested that these professionals are becoming "exception managers" or data scientists. They no longer spend their days opening boxes at random; instead, they intervene only when the AI encounters a complex regulatory nuance or an anomaly it cannot resolve.

The hosts also touched on emerging technologies like "electronic noses"—sensors capable of detecting the chemical signatures of explosives or narcotics at a molecular level. When combined with blockchain technology for end-to-end supply chain transparency, the "needle in a haystack" problem becomes significantly more manageable.

Conclusion

The journey of a five-dollar pair of socks from a factory in China to a doorstep in Jerusalem is a marvel of modern engineering. It involves high-speed conveyor belts, millisecond AI processing, and advanced physics. While the automation of the border raises valid questions about data privacy and the loss of the "human touch," Herman and Corn concluded that it is the only way to sustain the sheer scale of modern global consumption. As technology continues to sharpen the "digital eyes" of customs, the border is becoming less of a physical wall and more of a sophisticated, invisible filter.

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Episode #301: AI and the Border: How Millions of Parcels are Scanned

Corn
You know, Herman, I was looking at the hallway earlier, and it is starting to look like a fulfillment center. I think between the three of us, we are keeping the international shipping industry in business.
Herman
Herman Poppleberry at your service, and I feel personally attacked by that statement, Corn. Although, in my defense, those were essential components for the home server upgrade. But you are right, the sheer volume of stuff arriving at our doorstep in Jerusalem is just a tiny fraction of the mountain of parcels hitting the country every single day.
Corn
It really is an avalanche. And our housemate Daniel actually sent us a fascinating prompt about this exact thing. He has been tracking his own orders from AliExpress, watching them go from export customs to release from customs, and he is wondering about the actual mechanics of it all. How do you scan millions of packages for things like illegal wireless equipment or dangerous goods without slowing the whole world down to a crawl?
Herman
It is the ultimate needle in a haystack problem. And Daniel mentioned something very specific, he actually had a wireless doorbell confiscated recently. He had to fill out forms, send spec sheets, and they still would not clear it. It just goes to show that even with all the automation we are going to talk about, there is still a very real, very strict gatekeeper at the border.
Corn
That is the part that gets me. We are talking about over seventy-five million packages entering Israel from overseas websites in a year. That was the figure for twenty twenty-four, and with the recent change in the value added tax threshold, it is only going up.
Herman
Right, that is a huge factor. For years, everyone in Israel was obsessed with that seventy-five dollar limit. If you went over by a cent, you were hit with eighteen percent tax. But as of late December twenty twenty-five, that limit was doubled to one hundred and fifty dollars. The government did it to help with the cost of living, but the side effect is a massive surge in volume for the customs authorities to deal with. It has been controversial, with local retailers calling it election economics, but for the consumer, it is a game changer.
Corn
So how do they actually do it? I mean, if you have three hundred and fifty thousand packages a day arriving at a place like the new Israel Post sorting center in Modiin, you cannot have a human being looking at every single box. That would require an army.
Herman
You are right, you cannot. The secret is that the process starts long before the package even touches Israeli soil. It is all about data. When you buy something on a platform like AliExpress, the digital footprint of that transaction is already moving toward the destination country. This is what we call pre-arrival processing.
Corn
So they know what is in the box before they see the box?
Herman
Exactly. Modern customs systems use something called Intelligent Document Processing. AI models sift through the digital manifests provided by the shippers. They are looking for inconsistencies. For example, if a package is labeled as a plastic toy but weighs five kilograms and is coming from a known high-risk shipper, the AI flags it before it even leaves the warehouse in China.
Corn
That makes sense for the paperwork, but Daniel’s question was really about the physical scanning. When that mountain of gray plastic bags arrives on a conveyor belt, what are the machines actually seeing?
Herman
This is where the hardware gets really impressive. We have moved way beyond the basic X-ray machines you see at old airport security checkpoints. We are talking about high-speed, dual-energy X-ray systems and even industrial-scale Computed Tomography, or CT scanners.
Corn
Wait, CT scanners? Like the ones in hospitals?
Herman
Precisely. But instead of looking for a fracture in a human bone, these machines are creating three-dimensional images of parcels at a rate of thousands per hour. A dual-energy X-ray is particularly cool because it uses two different radiation spectrums to identify the effective atomic number of the materials inside. It can tell the difference between organic material, like food or drugs, and inorganic material, like metal or plastic, based on their specific density and atomic signature.
Corn
So the machine sees a bottle of pills and the AI recognizes that density as potentially restricted medication?
Herman
Yes, and it does it using machine vision. There is software now, like the iCMORE system used by major security firms, that is specifically trained to recognize the shapes of prohibited items. It is not just looking for guns or bombs. It is trained on thousands of images of lithium batteries, which are a major fire risk, and even the internal structure of things like wireless doorbells.
Corn
Which brings us back to Daniel’s doorbell. If the AI is so smart, why did his doorbell get flagged? If it is just a doorbell, why the hassle?
Herman
Well, Israel is a very unique case when it comes to the radio spectrum. Because we are a small, densely populated country with a lot of security needs, the Ministry of Communications is incredibly protective of which frequencies are used. Even though they recently relaxed the rules for security cameras and doorbells to reduce regulation, they did not relax the frequency requirements. If a device broadcasts on the nine hundred megahertz band, which is reserved for military and cellular providers here, it is an automatic rejection.
Corn
I remember we talked about this a bit in episode ninety-two when we discussed the scaling wall in technology. The problem is that many manufacturers in other countries use frequencies that are open there but restricted here.
Herman
Exactly. Advanced AI can now identify the specific layout of a circuit board that corresponds to a high-power radio transmitter. When the machine vision sees that specific electronic signature, it flags the package for a secondary inspection. That is when a human customs officer actually opens the bag.
Corn
So the AI is basically a filter that reduces the mountain of packages down to a manageable number of suspicious ones.
Herman
That is the perfect way to put it. It is all about risk management. The customs authority uses a risk scoring algorithm. Every package starts with a score. If it is coming from a reputable seller, has clear documentation, and the X-ray shows exactly what the label says, it gets a low score and zooms through the automated sorter.
Corn
But if the sender has been flagged before for shipping illegal walkie-talkies, or if the weight does not match the description, the score goes up.
Herman
Right. And in twenty twenty-six, these algorithms are getting much better at detecting de minimis fraud. That is when shippers intentionally undervalue a package to avoid taxes. Since the limit just moved to one hundred and fifty dollars, there is a lot of incentive for someone to claim a two hundred dollar smartphone only cost one hundred and forty-nine.
Corn
How does AI catch that? Can it really guess the value of an item just by looking at an X-ray?
Herman
It is getting there! The AI can cross-reference the image of the product with a database of known goods and their market prices. If the scanner sees the silhouette of a high-end graphics card but the manifest says it is a twenty dollar computer fan, the system flags it for a valuation check. It is basically a giant, automated game of spot the difference.
Corn
It feels like an arms race. The shippers get clever with how they hide things, and the customs tech gets clever with how it finds them. But what about the sheer physical speed? If a facility like the one in Modiin can handle three hundred and fifty thousand items a day, that is four packages every second, twenty-four hours a day.
Herman
It is a marvel of engineering. The conveyor belts are moving at several meters per second. The scanners are capturing images of every single item without the belt even slowing down. The images are sent to a server farm where the AI processing happens in milliseconds. If a package needs to be diverted, a high-speed diverter flicks it onto a different track before it even reaches the end of the line.
Corn
I wonder if people realize how much high-level physics and computer science is involved in getting their five dollar pair of socks delivered.
Herman
Most people just see the tracking update that says arrived in destination country and they get annoyed if it stays there for more than twelve hours. But in those twelve hours, that package has likely been weighed, measured, photographed, X-rayed, and run through half a dozen risk models.
Corn
And then there is the human element. Even with all this AI, Daniel still had to talk to a person, right? Or at least a person had to review his spec sheets.
Herman
That is the part that technology cannot fully replace yet. AI is great at spotting anomalies, but it is not great at interpreting complex regulations or understanding context. When Daniel sent in his spec sheet, a human expert at the Ministry of Communications had to look at the decibel levels and the frequency modulations to see if it complied with Israeli law.
Corn
It is funny because Daniel mentioned that they probably destroyed his doorbell. Is that common?
Herman
If an item is deemed a threat to the wireless spectrum or if it is an illegal substance, they usually do not send it back. Shipping it back costs money that no one wants to pay. So, yes, it often ends up in a specialized disposal facility. It is a sad end for a doorbell that just wanted to ring.
Corn
Poor doorbell. But this brings up a good point about the future. We are sitting here in early twenty twenty-six, and we are seeing this massive investment in automation. Do you think we will ever get to a point where the process is one hundred percent automated?
Herman
I do not think so, and for a very important reason: accountability. If an AI makes a mistake and lets something dangerous through, or if it wrongly seizes a thousand legitimate shipments, a human has to be able to explain why and fix the logic. We are seeing a shift where customs officers are becoming more like data scientists and exception managers rather than box openers.
Corn
I like that term, exception managers. They only handle the weird cases that the AI cannot solve.
Herman
Exactly. And the tech is moving into some really interesting areas beyond just X-rays. There are trials now for electronic noses, sensors that can detect the chemical signatures of explosives or narcotics at a molecular level as air is pulled from the shipping containers.
Corn
Like a digital bloodhound. That would be a game changer for the drug trade.
Herman
It really would. And when you combine that with blockchain for supply chain transparency, where you can verify the entire journey of a package from a factory in Shenzhen to a doorstep in Jerusalem, the haystack starts to get a lot smaller.
Corn
It is fascinating, but I also wonder about the privacy side of this. If these machines are getting so good at seeing what is inside our packages and AI is building profiles of what we buy, is there a risk of overreach?
Herman
That is a valid concern. In most countries, including here, customs laws give the government very broad powers to inspect international mail. You essentially waive a lot of your privacy expectations when you import goods across a border. But the data security of those X-ray images and manifests is something that regulators are looking at very closely.
Corn
Right, because that data says a lot about a person. Their health, their hobbies, their lifestyle.
Herman
Exactly. But for now, the focus is purely on security and revenue. The government wants its value added tax, and it wants to make sure no one is accidentally jamming the cellular network with a cheap signal booster from the internet.
Corn
It is a delicate balance. We want our cheap gadgets and we want them fast, but we also want a safe and functional society.
Herman
It is the classic trade-off. And speaking of trade-offs, I think we should talk about some of the practical takeaways for our listeners. If you are a frequent shopper like Daniel, or like us, there are things you can do to make this whole process smoother.
Corn
First and foremost, check the frequencies! Especially if you are in Israel. If you are buying anything wireless, a doorbell, a baby monitor, a remote control car, make sure it operates on the standard two point four or five point eight gigahertz bands. Most reputable sellers on AliExpress will list this in the specifications.
Herman
And look for the CE marking. That stands for Conformite Europeenne, and it means the product meets European safety and environmental standards. Since Israel has recently started aligning more closely with European Union standards for imports, having that mark makes it much more likely that your item will breeze through customs.
Corn
Another big one is the documentation. If the seller offers a space for a comment, you can ask them to include a clear, accurate description of the item. Vague terms like gift or electronics are a huge red flag for the AI risk models.
Herman
And be honest about the value. With the new one hundred and fifty dollar limit, there is much less reason to try and hide the price. If you get caught undervaluing an item, you will not just pay the tax, you might get hit with a fine that is double or triple the original cost.
Corn
It is also worth using the official tracking tools. The Israel Tax Authority has a system where you can enter your tracking number and see exactly where your parcel is in the customs process. It is way more detailed than the generic tracking you get from the shopping apps.
Herman
That is a great tip. It can tell you if it is awaiting clearance, if it has been cleared, or if there is a hold. If there is a hold, you can often resolve it much faster if you reach out before they send you a physical letter.
Corn
So, looking ahead, what is the next big thing? We have AI, we have high-speed CT scans, we have robotic sorters. What is the twenty twenty-seven or twenty twenty-eight version of this?
Herman
I think we are going to see more integration between the e-commerce platforms and the customs authorities. Imagine a world where AliExpress and the Israel Tax Authority have a direct, secure data link. When you click buy, the tax is calculated and paid instantly, the manifest is verified, and the package gets a digital green light before it even reaches the airport.
Corn
That sounds like it would take all the mystery out of it. No more checking the app every five minutes to see if it is released from customs.
Herman
It would be much more efficient. We are already seeing the beginnings of this with the Global Gate system. The goal is a seamless border where the physical inspection is truly only for the highest risk items.
Corn
It is amazing how much effort goes into making the world feel small. You click a button on your phone in Jerusalem, and a week later, a machine in China, a plane in the air, and a robot in Modiin all work together to put a box in your hand.
Herman
It is a miracle of the modern age, even if it occasionally swallows a doorbell.
Corn
Poor Daniel. I hope his next doorbell makes it through. Maybe he should just go with a traditional brass knocker. No frequencies to worry about there.
Herman
I do not know, Corn. Knowing our house, he would probably find a way to order a smart knocker that needs a firmware update.
Corn
You are probably right. Well, this has been a deep dive into a world most of us only see through a tracking number. It is incredible to think about the layers of technology protecting the borders while keeping the gears of global trade turning.
Herman
It really is. And it is a reminder that as much as we talk about AI in the abstract, its most powerful applications are often these invisible, background processes that make our daily lives possible.
Corn
Absolutely. Well, I think that is a wrap on the customs mystery. If you have been enjoying My Weird Prompts, we would really appreciate it if you could leave us a review on your favorite podcast app or on Spotify. It genuinely helps other curious people find the show.
Herman
It really does. We love seeing the community grow. And remember, you can find all our past episodes and a contact form at our website, myweirdprompts.com. We are also on Spotify, so make sure to follow us there for all the latest updates.
Corn
Thanks to Daniel for the prompt that sent us down this rabbit hole. We will have to see what he sends us next week. Hopefully something that does not involve anything being confiscated.
Herman
One can only hope.
Corn
Thanks for listening to My Weird Prompts. I am Corn.
Herman
And I am Herman Poppleberry. Until next time, stay curious.
Corn
See you later.

This episode was generated with AI assistance. Hosts Herman and Corn are AI personalities.

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